Dry Powder Inhaler Devices

Mediplas: A certified and trusted leader in Dry Powder Inhaler (DPI) manufacturing, specializing in large-scale production with exceptional quality standards.

Not Just Another Contractor

We're not just another contractor - think of us as partners.
We execute manufacturing so you can focus on product invention and innovation.

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MANUFACTURING PROCESS

The manufacturing process for DPI Aerohaler Device consists of the following steps

Step 1

Raw Material Reception and Storage

The raw material is received from logistics channel and stored in the raw material store

Step 2

Heating and Injection Molding

The Material is Heated and Subsequently Processed Through the Injection Molding Technique to Achieve Desired Shapes

Step 3

Precision Injection Molding

The components are produces from injection molding machines with precision molds and validated process parameters

Step 4

Injection Molding Inspection

The inspection during the injection molding process is conduction for product confirmation

Step 5

In-Process Quality Inspection

The in-process inspection is conducted for monitoring process parameters and produced components

Step 6

Component Assembly Inspection

Each Component Created Through Injection Molding is Carefully Assembled and Subjected to Thorough Inspection

Step 7

Individual Device Packing

After Each Device Is Fully Assembled, It Is Individually Packed in Bags to Maintain Quality and Protection Until Delivery.

Step 8

Device Packing Instructions

Each packed device is transferred to a unit carton with a leaflet providing usage instructions

Step 9

Carton Sealing

The Unit Carton Is Carefully Sealed Using Labels on Both Ends to Ensure Secure Closure and Protect the Contents During Transport.

Step 10

Master Carton Transfer

These packed unit cartons are shifted to a master carton which is labelled and ready for dispatch

Trusted & Certified

Ensuring the highest quality standards, safety, and compliance. We deliver reliable,
innovative solutions that meet global regulatory requirements, ensuring peace of mind for healthcare professionals and patients.

COMPONENTS & MATERIALS

Introducing the DPI Aerohaler: A revolutionary non-sterile, drug-free inhalation device crafted from high-quality polymer materials.
Experience the perfect blend of innovation and design with its expertly engineered components, making every breath a breeze!

DPI Aerohaler Device

S. #	Component	Material
1	Cap	ABS
2	Mouth Piece	ABS
3	Capsule Chamber	ABS
4	Lid	ABS
5	Slider (with pins)	ABS + SS
6	Spring	SS

USER MANUAL

The user manual for the DPI Aerohaler provides essential instructions for proper operation,
maintenance, and safety to ensure effective use of the device.

DETAILS

Table

Item Name	DPI, Aerohaler
Item Code	01080003
Manufacturer	Mediplas Innovations Pvt. Ltd.
Address	Plot LE 15, A1 Korangi Creek Industrial Park, Karachi
Postal Code	75190
Telephone #	021-38893878-82

Device Usage

In combination with a drug-containing capsule of size 3, the drug is quantitatively inhaled through
the oral cavity by the negative pressure formed through patient’s inhalation.

COMPONENTS

Table

1	Cap
2	Mouth Piece
3	Capsule chamber
4	Lid
5	Slider
6	Pins
7	Spring

DEVICE CONTRADICTIONS

Contradictions are not available

PRECAUTIONS AFTER USAGE

To prevent powder residue, blow it away after usage or use a brush and periodically rinse water.

USAGE INSTRUCTIONS

To open, hold the device at the capsule chamber with one hand and remove the cap.
Rotate the mouth piece by holding the capsule chamber from one had and moving the mouth
piece in the direction of arrow indicated in mouth piece.
Insert the capsule into the chamber horizontally.
Revert the mouth piece and close the device with a click sound.
Press the sliders (on both sides) to puncture the capsule.
Breathe out fully through mouth. Position the mouthpiece between teeth and close the lips
tightly around it. Sit or stand upright, keep your head straight, and breathe in through the
mouth rapidly and deeply. When done correctly, you will hear the capsule vibrating inside the
device.
Remove the device from your mouth and hold your breath for about 10 seconds or for as long as
it is comfortable. Breathe out normally. In case some powder remains in the chamber, repeat
step 5. Ensure that no powder remains in the chamber.
After every use, open the mouthpiece and discard the empty capsule.
Close the mouth piece, put on the cap and store the device in the zip lock provided

CLEANING INSTRUCTIONS

Open the mouthpiece of the device.
If there is an empty capsule in the chamber, remove it.
Rinse the mouthpiece and chamber in clean running water.
Shake well to remove excess water and leave it to air dry.

PRECAUTIONS FOR CLEANING AND CONTINEOUS USAGE

Clean the device at least once a week.
Never use the device when it is wet.
Do not push any cloth or instrument into the mouthpiece of the device as it may cause damage.
Keep the capsule bottle tightly closed to avoid exposure to moisture.
You can continue to use your device daily for up to 6 months and then discard it and replace
with a new one.

USAGE TIME

It is recommended to replace it after 6 months.

DEVICE STORAGE

Do not store in a humid environment.

SHELF LIFE

5 Years

CONTACT US

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